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Aseptic Tubing Welder 100

Applitech Aseptic Tubing Welder 100

Available to order

The Applitech Welder 100 is a fuly automatic device designed for aseptic connection of thermoplastic tubing used in single-use coextrusion bags or related processes. it enables aseptic connection of various tubing components, supporting multiple brands of empty or liquid-filled thermoplastic tubing, in both cleanroom and non-cleanroom environments.

To operate, the tubing holders, blades, and the two tubing sections to be welded are placed into the corresponding positions in thedevice. By activating the system via the touchscreen, the blade is sterlized by heating and then automatically cooled to the weldingtemperature, Once ready, the blade cuts the tubing and thermally fuses the two sections together. Throughout the entire welding process,the blade remains sterile without acting as a heat source, ensuring aseptic operation.

  • Dual-phase stainless steel heating plate with built-in infrared temperature probe for precise and durable performance.
  • Enables aseptic disconnection of empty or liquid-filled TPE tubing with outer diameters of 1/4" to 3/8".
  • One-touch automatic sealing with real-time process monitoring and mulilevel alarms to minimize safety risks.
  • Lightweight and compact design, can be suspended, suitable for use in various space confiqurations.
  • High-definition integrated touchscreen display; screen content can rotate 180° for operator convenience from different positions.
  • Simple and intuitive user interface designed to meet common user habits
  • Programmable sealing parameters for different brands and specifications of TPE tubing,ensuring compatibility with a wide range of tubing.
  • Cooling function supports continuous operation.
  • Larger tubing contact area improves thermal stability; stepless sealing thickness adjustment ensures optimal sealing quality.
  • Compliant with FDA 21 CFR Part 11, featuring user permission management, audit trails, and data export capabilities.
  • Provides a complete set of validation documents, including insoluble particle testing. burst pressure testing, and sterility validation.

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